Value stream mapping is a visual diagram that represents the activities to produce a product or service through the design, source, make, and deliver functions. Creating a value stream is the first step required in any lean improvement initiative.

Value stream mapping is tool typically used during lean initiatives to present pictorially the flow of material and information as a product or service makes its way through the value stream. A value stream map is often used to identify where to focus future improvement efforts and kaizen events to reduce or eliminate non value added activities. Value stream maps can be created with flowchart software, and many products will have the core symbols necessary embedded within their symbol libraries. The example below shows what a typical value stream map might look like. Form a Team to Create the Lean Value Stream Map. Form a cross-functional team of high.

One uses this tool to graphically represent the current state of a process. The graph includes icons to show the sequence of materials, processes, and information for the specific process.

The map shows two main components. The value stream illustruates the flow of materials through the transformation processes to produce the finished goods or services. The map also documents the flow of information to support the transformation process for the finished goods or services. If you leave off the information flow, you limited the benefit of the value map.

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With the map you can identify waste and then determine the process's future afte the elimination of the non value added steps. Combine the map with the lean principles and lean tools to truly transform the enterprise and achieve improvement. Think about the map's visible opportunities to drive out waste and the resulting significant positive impact on the financial performance for the enterprise and all stake-holders.

It is not uncommon for a specific value stream to yield 5% value-added content to 95% non-value-added content.

Value Stream Mapping lets you..

Create a graphic visualization of the entire material and information flow for the current-state value stream.
Show linkages and connections between information flow and material flow.
Identify sources of waste in the value stream.
Provide common language for talking about the processes.
Make decisions about the apparent flow.
Form the basis of an implementation plan to identify and eliminate wastes.
Identify non-value-added steps, lead time, distances traveled, and amount of inventory for a process.
Provide a common language for discussing the future-state value stream and identifying gaps between the current state and future state.

An Example

An example of a process map for blood bank operations is shown below.

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Free Value Stream Mapping Software Programs

Supply Chain Management software. Supply Chain software. Supply Chain Mapping software.

How is supply chain mapping software different?

Anyone that has ever attempted to make a supply chain map knows..

the math is different

The symbols in supply chain software look similar to regular value stream mapping software

(which is used for mapping a value stream that is contained within the four walls of your own organization)

but the math is different.

Some of the math is similar

For example — takt time, cycle time, lead time, pitch, distance between..

If any of these terms are unfamiliar, you can refer to the on-line Lean Glossary and on-line training for Value Stream Analysis

And there is optional math

Is processing time important?
Is attention to value add time non-value-add itself?
Effective Cycle Time? Distance Within?

And there is new math

Demand Screen, Quality Screen, Demand Amplification..

Supply chain math done right

With your Systems2win supply chain mapping tool, all o

Value Stream Mapping lets you..

An Example

More Info

What is Continuous Improvement?

Here we Define Kaizen Events, Blitzes, and the 5S Concept.

Benchmarking Definition and Benchmarking Best Practices

Lean Manufacturing

7 Wastes of Lean

Lean Thinking

Quick Changeover

One Piece Flow

Mistake proofing

Level Mix Model Production

Theory of Constraints Concepts and Details

Takt Time

Spaghetti

SMED

OEE

TPM

The 7 Wastes of Lean

Free Value Stream Mapping Software Programs

How is supply chain mapping software different?

Supply chain math done right